Technical Specifications
Complete technical parameters for 5HL-100 Continuous Flow Grain Dryer System
| Parameter | Specification |
|---|---|
| System Type | Complete Grain Drying Machine System |
| Model | 5HL-100 Continuous Flow Grain Dryer |
| Daily Capacity (Nominal) | 100 tons/day |
| Main Dryer | 1 unit, 2mm Alu-Zinc plate, bolted connection |
| Drying Method | Negative Pressure Mixed-Flow Drying |
| Grain Breakage Rate (Claimed) | 0% (with proper operation) |
| Bucket Elevator | 1 unit, TDTG36/23, 30 t/h capacity, 15m height |
| Negative Pressure Fans | 2 units, DHL-15KW, with dampers |
| Control System | 1 set, includes moisture tester, temperature sensors, feeding system |
| High-Quality Components | Japanese-origin moisture meter, PT-100 temperature sensors, galvanized spiral dust removal pipeline |
| Matched Heat Source | 1 x 5L180 Biomass Boiler (1.8 million kcal/h output) |
| Total System Power | ~31.5 kW (Dryer section) + Boiler auxiliary power |
| Hot Air Temperature Range | Adjustable based on grain type and moisture content |
| Moisture Reduction Rate | Depends on initial moisture and grain type |
| System Dimensions (Approx.) | Custom configuration based on site layout |
| Power Supply | 3-Phase, 380V/220V, 50Hz/60Hz (configurable) |
| Operation Mode | Fully automatic continuous flow operation |
| Suitable Grains | Paddy, corn, wheat, soybean, rapeseed, sorghum, etc. |
Product Advantages
Key benefits of 5HL-100 Continuous Flow Grain Dryer System
Negative Pressure Mixed-Flow Drying
Utilizes negative pressure, mixed-flow drying technology within the tower structure, ensuring gentle and efficient drying with a claimed grain breakage rate of 0%.
High-Quality Components
The system includes a Japanese-origin moisture meter, PT-100 temperature sensors, and a galvanized spiral dust removal pipeline, ensuring precision, accuracy, and durability.
Complete & Integrated System
Turnkey solution including the dryer tower, bucket elevator, biomass furnace, control system, and all auxiliary materials. Single-source responsibility for the entire system.
Clean Heat Source Option
Can be paired with a 5L180 biomass boiler (1.8 million kcal/h output), offering a renewable and clean energy option for the drying system, reducing operational costs.
Intelligent Control System
Complete PLC control system with moisture tester, temperature sensors, and automated feeding system for precise control and consistent drying results.
Energy Efficient Operation
Optimized airflow and heat exchange design minimizes energy consumption per ton of dried grain, providing cost-effective operation for small to medium operations.
Modular & Scalable Design
Bolted connection design allows for easy installation, maintenance, and potential future expansion as drying requirements grow.
Reliable & Durable Construction
2mm Alu-Zinc plate construction with galvanized components provides corrosion resistance and long service life in demanding agricultural environments.
Product Features
Specialized features for efficient and reliable continuous flow grain drying
Medium-Capacity Continuous Drying
100 tons per day capacity suitable for grain cooperatives, processing plants, and feed mills needing fully automated, medium-capacity grain drying solution.
Precision Moisture Control
Japanese-origin moisture meter provides accurate moisture measurement for consistent drying results and prevention of over-drying or under-drying.
Accurate Temperature Monitoring
PT-100 temperature sensors ensure precise temperature control throughout the drying process for optimal grain quality preservation.
Efficient Airflow Design
Dual negative pressure fans (DHL-15KW) with dampers provide optimized airflow for efficient moisture removal and uniform drying.
High-Capacity Material Handling
TDTG36/23 bucket elevator with 30 t/h capacity and 15m height ensures efficient grain handling between system components.
Integrated Dust Removal
Galvanized spiral dust removal pipeline minimizes dust emissions and maintains clean operation in the processing environment.
Optimized Power Configuration
~31.5 kW total power for dryer section (plus boiler auxiliary power) provides efficient operation with reasonable energy consumption.
Modular Construction
2mm Alu-Zinc plate with bolted connection allows for relatively easy installation, maintenance, and potential relocation if needed.
Flexible Heat Source Options
Matched with 5L180 biomass boiler (1.8 million kcal/h) but can be adapted to other heat sources based on customer requirements and local availability.
Advanced Control System
Comprehensive control system manages all aspects of the drying process from feeding to discharge with minimal operator intervention.
Space-Efficient Design
Compact system design suitable for facilities with limited space while maintaining 100 tons per day processing capacity.
Multi-Grain Compatibility
Designed primarily for paddy drying but can be adapted for corn, wheat, soybean, rapeseed, sorghum, and other granular crops.
System Components
Complete configuration of the 5HL-100 Continuous Flow Grain Dryer System
| Component | Specification | Quantity |
|---|---|---|
| Main Dryer Tower | 2mm Alu-Zinc plate, bolted connection, mixed-flow design | 1 unit |
| Bucket Elevator | TDTG36/23, 30 t/h capacity, 15m height | 1 unit |
| Negative Pressure Fans | DHL-15KW, with adjustable dampers | 2 units |
| Control System Cabinet | PLC with touch-screen interface, moisture tester, sensors | 1 set |
| Moisture Meter | Japanese-origin precision moisture measurement | 1 unit |
| Temperature Sensors | PT-100 precision temperature sensors | Multiple |
| Dust Removal Pipeline | Galvanized spiral dust removal system | 1 set |
| Feeding System | Automated feeding with capacity control | 1 set |
| Discharge System | Automated discharge with moisture control | 1 set |
| Electrical System | Complete wiring, switches, and protection devices | 1 set |
| Matched Heat Source | 5L180 Biomass Boiler (1.8 million kcal/h) or alternative | 1 unit |
| Auxiliary Materials | All necessary connectors, supports, and installation materials | 1 set |
Optional Components & Customization:
Applications
Designed for small to medium-scale commercial grain drying operations
Agricultural Cooperatives
Ideal for small to medium agricultural cooperatives serving multiple member farms. Provides centralized drying services with 100 tons per day capacity for efficient processing of collective harvests.
Grain Processing Plants
Suitable for small to medium rice mills, flour mills, and feed mills requiring consistent, automated drying for their processing operations. Integrates seamlessly with existing processing lines.
Regional Grain Collection Centers
Perfect for regional grain collection and distribution centers with moderate throughput. Provides reliable drying services for multiple farms in the surrounding agricultural area.
Commercial Farming Operations
Large-scale commercial farms with 200-500 hectares of grain production. Provides efficient drying for seasonal harvests with the automation needed for labor-saving operation.
Seed Production Companies
Seed production and processing companies requiring gentle, precise drying to maintain seed viability. The controlled drying environment helps preserve germination rates and seed quality.
Commercial Storage Facilities
Grain storage facilities requiring drying before long-term storage. Ensures grain reaches safe storage moisture levels to prevent spoilage and quality degradation during storage.
Drying Process & Operation
Fully automated continuous flow drying process
Continuous Flow Drying Process Flow
Fully Automated Operation
The system operates with minimal manual intervention. Once set up and started, the PLC control system manages the entire drying process from feeding to discharge based on preset parameters.
Real-Time Monitoring
Continuous monitoring of moisture content, temperature, and system status allows for immediate adjustment of drying parameters to ensure consistent results and grain quality.
Adjustable Drying Parameters
Temperature, airflow, and residence time can be adjusted based on grain type, initial moisture content, and desired final moisture level for optimal drying results.
Continuous 24/7 Operation
Designed for continuous operation during harvest seasons. The system can run 24 hours a day with only periodic maintenance and fuel replenishment requirements.
Continuous Flow Dryer Series Comparison
Comparing different models in the continuous flow grain dryer series
| Parameter | 5HL-100 | 5HL-450 | 5HL-500 | 5HL-1000 |
|---|---|---|---|---|
| Daily Capacity | 100 tons/day | 450 tons/day | 500 tons/day | 1000 tons/day |
| Primary Application | Various Grains | Rice/Paddy | Corn, Wheat, Paddy | Corn (Maize) |
| Drying Method | Mixed-Flow | Low-Temperature | Continuous Flow | Mixed-Flow |
| Moisture Removal | Variable | Up to 11% | ≥5% | 30% to 14-15% |
| Heat Source Required | 1.8M Kcal/h | 4.8M Kcal/h | Chain Grate Stoker | 12M Kcal/h |
| Total Power (Approx.) | ~31.5 kW + boiler | ~207 kW | ~167 kW | ~500 kW |
| Control System | PLC with moisture tester | Advanced Control | PLC & Touch Screen | Complete PLC Control |
| Special Features | Complete System | Dual-Tower for Rice | Multiple Tempering Zones | Large-Scale Processing |
| Best Application | Small-Medium Plants | Rice Mills | Processing Plants | Large Terminals/Reserves |
Medium-Capacity Continuous Drying Solution
The 5HL-100 Continuous Flow Grain Dryer delivers efficient, automated drying for small to medium-scale grain operations. With complete system integration, precision moisture control, and flexible heat source options, it's the ideal solution for cooperatives, processing plants, and commercial farms requiring reliable 100-ton per day drying capacity.