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Technical Specifications
Complete technical parameters for 5L-60 Biomass Pellet Furnace
| Parameter | Specification |
|---|---|
| Model | 5L-60 Biomass Pellet Furnace |
| Combustion Method | Suspension Combustion |
| Primary Fuel | Biomass Pellets (Wood, Rice Husk, Straw, etc.) |
| Heat Output | 600,000 Kcal/hour |
| Fuel Consumption Rate | 120~150 kg/h (depending on pellet quality and moisture content) |
| Total Power Consumption | 15 KW |
| Supported Dryer Capacity | Up to 55 tons per batch |
| Hot Air Temperature Range | 60-200°C (adjustable based on drying requirements) |
| Thermal Efficiency | ≥80% |
| Operating Pressure | Negative pressure operation |
| Emission Standards | Complies with national environmental protection standards |
| Control System | Advanced control system with temperature regulation |
| Fuel Storage Capacity | 10-16 hours continuous operation (typical) |
| Maximum Operating Pressure | Atmospheric pressure (non-pressure vessel) |
| Dimensions (approx.) | 4000 × 4500 × 7000 mm |
| Floor Space Requirement | ~18 m² (plus access clearance) |
| Ambient Temperature Range | -10°C to 40°C |
| Relative Humidity | ≤90% (non-condensing) |
Product Advantages
Key benefits of 5L-60 Biomass Pellet Furnace
Cost-Effective Operation
Biomass pellet fuel costs are much lower than diesel, natural gas, or electricity, greatly reducing drying expenses and operational costs for medium-scale operations.
Environmentally Friendly
Utilizes renewable biomass pellets as fuel, producing lower emissions compared to fossil fuels. Clean and pollution-free operation that complies with national environmental standards.
Negative Pressure Safety
Advanced negative pressure operation eliminates explosion risks and enhances operational safety. No pressure vessel classification means simplified regulatory compliance.
Stable Temperature Control
Provides uniform and stable hot air output, ensuring consistent grain drying quality. Advanced temperature control system maintains precise output temperatures.
High Efficiency & Energy Saving
Features high combustion efficiency (≥80%) with fast temperature rise and low heat loss. Only 15KW total power consumption makes it energy-efficient for its capacity.
Safe & Reliable Operation
Includes multiple safety protections: thermal overload protection, temperature sensors, leakage protector, and overheating protection. Suitable for continuous industrial operation.
Advanced Automation
Features automatic feeding, temperature control, and operational monitoring. Reduces labor requirements and minimizes potential for human error.
Medium-Scale Capacity
600,000 Kcal/hour output supports dryers up to 55 tons per batch. Ideal for growing operations, medium farms, and small cooperatives.
Product Features
Advanced features for efficient and reliable medium-scale biomass heating
Medium-Scale Thermal Output
600,000 Kcal/hour heat output sufficient to support dryers up to 55 tons per batch. Perfect for growing grain drying operations and medium-scale processing facilities.
Negative Pressure Operation
Advanced negative pressure design enhances safety by eliminating explosion risks. Improves combustion efficiency and provides more stable operation.
Automated Operation
Features automatic feeding, temperature control, and system monitoring. Reduces labor requirements and ensures consistent performance with minimal supervision.
Precise Temperature Control
Advanced temperature regulation system maintains precise hot air output temperatures (±5°C). Ensures consistent drying results and optimal grain quality preservation.
Efficient Combustion System
Optimized combustion chamber with suspension combustion technology ensures complete fuel burning with minimal unburned carbon. ≥80% thermal efficiency.
Comprehensive Safety Systems
Includes multiple safety interlocks, temperature limiters, pressure sensors, and automatic emergency shutdown. Negative pressure operation provides inherent safety benefits.
Optimized Energy Consumption
Only 15KW total power consumption despite 600,000 Kcal output. High-efficiency components and intelligent control minimize electrical requirements.
Advanced Heat Exchange
Efficient heat exchanger design provides clean hot air while preserving grain quality. Prevents contamination of drying air with combustion byproducts.
Easy Maintenance Design
Modular design with easy-access panels for inspection and cleaning. Automated ash removal system reduces maintenance frequency and manual labor.
System Monitoring
Comprehensive monitoring of temperature, pressure, fuel consumption, and operational parameters. Data logging capability for performance analysis and optimization.
Flexible Load Operation
Can operate efficiently at 30-100% of rated capacity. Intelligent load following adjusts fuel input and combustion parameters to match drying requirements.
Compact Footprint
Efficient design maximizes heating capacity while minimizing floor space requirements. Ideal for installations with space constraints.
Applications
Designed for medium-scale commercial heating and drying applications
Medium-Scale Farms
Ideal for farms with 50-150 hectares of grain production. Provides reliable, cost-effective drying for seasonal harvests with growing throughput requirements.
Agricultural Cooperatives
Perfect for small to medium agricultural cooperatives serving multiple farms. Provides centralized drying services for member farmers with growing volumes.
Regional Grain Collection Centers
Regional grain collection and distribution centers with moderate throughput. Provides reliable drying services for multiple farms in the surrounding area.
Small to Medium Processing Plants
Rice mills, flour mills, and food processing facilities with growing production capacity. Provides consistent quality heat input for commercial processing operations.
Commercial Storage Facilities
Provides heat for commercial grain storage facilities with moderate capacity. Maintains optimal storage conditions for preserved grain quality.
Seed Production Companies
Seed production and processing companies requiring precise temperature control for seed drying and preservation. Ideal for maintaining seed viability and quality.
Dryer Compatibility:
Fuel Options
Compatible biomass pellet types for flexible fuel sourcing
Fuel Selection for Medium Operations: For 5L-60 systems, mixed biomass pellets offer the best balance of cost and performance, reducing fuel costs by 60-75% compared to diesel. Agricultural waste pellets (rice husk, straw) provide the most economical option for operations with access to local agricultural residues. Wood pellets offer the most consistent combustion and highest efficiency for operations prioritizing performance.
Control & Operation
Advanced automation and control features for efficient operation
Advanced Control Panel
User-friendly control panel with digital display, temperature controls, and system status indicators. Easy to operate with clear visual feedback.
Precise Temperature Control
Digital temperature control with PID regulation maintains precise hot air output temperatures. Adjustable temperature range with automatic stabilization.
Automatic Feeding System
Automated feeding system with variable speed control. Adjusts pellet input based on temperature requirements and load conditions for optimal efficiency.
Comprehensive Safety Systems
Multiple safety protections including thermal overload, temperature limiters, pressure sensors, and emergency shutdown. Negative pressure operation enhances inherent safety.
Advanced Alarm System
Visual and audible alarms for abnormal conditions. Early warning system prevents equipment damage. Clear fault diagnosis indicators for troubleshooting.
Performance Monitoring
Continuous monitoring of efficiency parameters including temperature, pressure, and fuel consumption. Data display for operational optimization.
Load Following Capability
Automatic adjustment of operation based on drying system requirements. Efficient operation at partial loads for energy savings during low-demand periods.
Comprehensive Documentation
Detailed operation manual with clear instructions and troubleshooting guide. Maintenance schedule and service recommendations for reliable long-term operation.
Cost-Benefit Analysis
Economic advantages of 5L-60 biomass pellet furnace for medium operations
| Fuel Type | Calorific Value | Fuel Cost (USD/kg) | Cost per 100K Kcal | Savings vs Diesel |
|---|---|---|---|---|
| Agricultural Waste Pellets | 3500 Kcal/kg | $0.10 | $2.86 | 76% |
| Mixed Biomass Pellets | 3900 Kcal/kg | $0.12 | $3.08 | 74% |
| Wood Pellets | 4300 Kcal/kg | $0.15 | $3.49 | 71% |
| Coal | 5500 Kcal/kg | $0.18 | $3.27 | 73% |
| Natural Gas | 8500 Kcal/m³ | $0.45/m³ | $5.29 | 56% |
| Diesel | 8670 Kcal/kg | $1.05 | $12.11 | 0% (基准) |
Annual Operating Cost Analysis (600,000 Kcal system):
*Based on 600,000 Kcal/hour output, 1600 annual operating hours, mixed biomass pellets at $0.12/kg, diesel at $1.05/kg. Fuel consumption at 120 kg/h. Electrical costs (~$1,200/year) included in operating costs. Maintenance costs estimated at $1,200-1,800/year.
Biomass Pellet Furnace Series Comparison
Comparing different models in the biomass pellet furnace series
| Parameter | 5L-45 | 5L-60 | 5L-80 | 5L-90 |
|---|---|---|---|---|
| Heat Output (Kcal/h) | 450,000 | 600,000 | 800,000 | 1,000,000 |
| Total Power (KW) | 7.9 | 15 | 8.15 | 11 |
| Fuel Consumption (kg/h) | ~100-150 | 120-150 | ~150-200 | 185-260 |
| Operating Pressure | Atmospheric | Negative Pressure | Atmospheric | Atmospheric |
| Thermal Efficiency | ≥78% | ≥80% | ≥80% | ≥82% |
| Emission Standard | National standards | National standards | National standards | National standards |
| Supported Dryer | 5HHL-35 × 1 | Up to 55 tons/batch | 5HHL-55 × 1 | N/A |
| Control System | Basic Panel | Advanced Control | Basic Panel | Auto Control |
| Best Application | Small Farms | Medium Operations | Large Single Dryer | Commercial Operations |
*Fuel consumption estimates based on biomass pellets with 4000 Kcal/kg calorific value. Actual consumption varies based on pellet quality and moisture content. N/A indicates data not provided in documentation.
Medium-Scale Biomass Heating Solution
The 5L-60 Biomass Pellet Furnace delivers efficient, cost-effective heating for growing grain drying operations. With negative pressure safety, advanced automation, and excellent fuel economy, it's the ideal heating solution for medium-scale applications.