System Technical Specifications
Complete technical parameters for 210 tons complete drying line system
| Parameter | Specification |
|---|---|
| System Type | Complete Grain Drying Line with 6×35T Dryers + 1 Biomass Furnace |
| Total Batch Capacity | 210 tons (6 dryers × 35 tons each) |
| Hot Air Temperature | 45-55°C (adjustable) |
| Moisture Reduction Rate | 0.7% - 1.4% per hour (grain type dependent) |
| Control System | Touch-screen 3D PLC fully-automatic control system |
| Heat Source | 1× Biomass furnace (configurable for rice husk, pellets, etc.) |
| Fuel Options | Biomass pellets, rice husk, natural gas, diesel, steam |
| Total Power Consumption | Approximately 150.6 KW (6×25.1KW) |
| System Footprint | Custom layout based on plant requirements |
| Grain Breakage Rate | < 3.0% (rice) |
| Applications | Rice, rapeseed, wheat, corn, sorghum, soybean |
Complete System Configuration
Detailed configuration of 210 tons complete drying line components
Drying System (6 Units)
6 × 5HHL-35 Double-Sided Mixed-Flow Grain Dryers, each with 35 tons batch capacity
Heat Source System
1 × Biomass furnace (5L-series) capable of supplying heat to all 6 dryers simultaneously
Conveying System
Bucket elevators, screw conveyors, and distribution system for automated grain handling
Dust Removal System
Pulse dust collector system for environmental compliance and clean operation
Control System
Central PLC control cabinet with touch-screen interface and 3D visualization
Ventilation System
High-efficiency axial flow fans for each dryer and common exhaust system
Heat Distribution
Insulated hot air ducts and distribution manifold for uniform heat to all dryers
Safety System
Comprehensive safety package including emergency stops, alarms, and monitoring
System Features & Advantages
Advanced features for industrial-scale grain drying operations
High Efficiency Design
35% faster drying than traditional systems. Each dryer interior is a complete functional drying space, unlike traditional designs with only a few drying layers.
Low-Temperature Operation
Operates at 45-55°C, 10-20° lower than traditional 50-70°C systems. Reduces grain breakage rate and preserves grain quality.
Reduced Construction Cost
11m total height vs traditional 13m, significantly reducing workshop construction requirements and costs for large-scale facilities.
Heat Source Diversification
Can use biomass pellets, rice husk, natural gas, diesel, or steam. Optimize fuel selection based on local availability and cost.
Fully Automated Operation
PLC integrated control with one-key operation for loading, drying, ventilation, and unloading. Consistent results batch after batch.
Drying Variety
Suitable for all types of rice, rapeseed, wheat, corn, sorghum, soybean, and other granular crops. Versatile for multi-crop operations.
Online Moisture Monitoring
Uses resistance measurement method to precisely measure moisture content. Automatically stops when preset moisture level is reached.
Easy Maintenance Design
Access panels opposite rotary valves and non-auger plates for convenient inspection and maintenance. Fish scale side panel design promotes ventilation.
Energy Efficient Components
Single-blade axial flow fans with high air volume and low pressure. High-efficiency bucket elevators with large capacity buckets.
Advanced Control System
Intelligent automation for consistent results in large-scale operations
Touch Screen 3D Interface
User-friendly 10-inch color touch screen with realistic 3D graphic elements and clear, straightforward layout for intuitive operation.
Centralized PLC Control
Programmable Logic Controller manages all 6 dryers, furnace, conveyors, and auxiliary equipment from a single control point.
Real-time Monitoring
Continuous monitoring of temperature, humidity, moisture content, equipment status, and process parameters for all system components.
Fully Automated Sequence
Automated sequence control for loading, drying, tempering, cooling, and unloading cycles. Optimized scheduling for maximum throughput.
Data Logging & Reporting
Automatic recording of all drying parameters, energy consumption, production data, and maintenance records for analysis and optimization.
Remote Monitoring
Optional remote monitoring and control capability for off-site supervision and technical support.
System Applications
Designed for large-scale grain processing operations
Large Rice Mills
Ideal for rice processing plants with daily capacity over 200 tons. Maintains <3.0% broken rate for premium rice quality.
Grain Storage Bases
Perfect for national and regional grain reserve facilities requiring high-volume, high-efficiency drying solutions.
Port Terminals
Suitable for grain export/import terminals needing rapid drying before shipment or storage.
Agricultural Cooperatives
Large farming cooperatives processing grains from multiple members with centralized drying facilities.
Feed Mills
Grain processing for animal feed production with consistent quality and high throughput requirements.
Biofuel Plants
Processing grains for ethanol and other biofuel production with efficient moisture control.
Supported Grain Types:
Comprehensive Safety Features
Multiple security designs for safe and reliable industrial operation
Temperature Protection
Automatic heat release and temperature controllers prevent grain from being over-dried. Thermal protection devices monitor critical components.
Moisture Monitoring
Online microcomputer moisture meter with automatic shutdown at preset moisture levels. Prevents over-drying and quality degradation.
Air Pressure Safety
Air pressure switches monitor ventilation system. Automatic shutdown if abnormal pressure conditions are detected.
Alarm Systems
Audible and visual alarms for abnormal conditions including overheating, equipment failure, and process deviations.
Electrical Protection
Thermal relays, leakage protectors, overload protection, and circuit breakers for all electrical components.
Emergency Systems
Emergency stop buttons at multiple locations. Safety circuits and interlock protections prevent unsafe operating conditions.
Cost-Benefit Analysis
Economic advantages of 210 tons complete drying line system
High Throughput Efficiency
210 tons per batch capacity enables processing of large harvests quickly, reducing holding time and spoilage risk.
Lower Operating Costs
Biomass fuel options (rice husk, pellets) reduce fuel costs by 40-60% compared to diesel or natural gas.
Reduced Labor Requirements
Fully automated operation requires minimal manual intervention, significantly reducing labor costs.
Higher Grain Quality
Low-temperature drying with <3.0% breakage rate commands premium prices in the market.
Typical Return on Investment
Ready for Industrial-Scale Drying?
The 210 Tons Complete Drying Line represents the pinnacle of grain drying technology for large-scale operations. Contact our engineering team for a customized system design, detailed quotation, and ROI analysis.